SolarAlu
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MANUFACTURING CATALOG
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CERTIFIED TO EUROCODE 9 & CE EN 1090-1

Engineered Photovoltaic Mounting Systems

Engineered photovoltaic mounting structures manufactured from certified EN AW-6063 T66 and 6005A T6 primary virgin alloys. Static calculations verified for severe snow loads and up to 180 km/h wind gusts across European, Middle Eastern, and North African climatic zones.

Trapezoidal Sheet System Sandwich Panel System Standing Seam System Tile Roof System Ballasted Flat Roof Ground Mount System Solar Carport System BIPV Façade System Agri-PV System Floating PV (FPVS) Lightweight Membrane System Balcony & Micro-PV Kit Solar Tracker Purlins Agro-Greenhouse System Solar Fence (Vertical PV) Corrugated Sheet System

All 16 Photovoltaic Mounting Substructures

100% Extruded Aluminum • 12-Year Warranty
SYS-TRAPEZ

Trapezoidal Sheet System

Trapezoidal Metal Roofs

Rib-optimized, pre-gasketed EPDM mini rails and continuous rail systems engineered for fast installation on commercial industrial metal roofs.

100% Watertight Up to 160 km/h Wind Tested Mini Rail & L-Foot
System Details & Specs
SYS-SANDVIC

Sandwich Panel System

PUR & Rockwool Panels

Engineered mounting solutions transferring loads directly into sub-purlins via stainless hanger bolts or high-grip crown brackets without crushing core insulation.

Zero Core Compression Hanger Bolt Anchors 160 km/h Wind Rated
System Details & Specs
SYS-SEAM

Standing Seam System

Standing Seam Metal Roofs

Clamping firmly onto the seam fold without drilling a single hole, protecting building waterproofing warranties while delivering extreme wind resistance.

Zero Penetration Preserves Warranty Kalzip & Double Seam
System Details & Specs
SYS-TILE

Tile Roof System

Clay & Concrete Tile Roofs

Hooking neatly underneath tile curves directly into wooden or steel rafters, preventing tile cracking while providing rigid rail leveling.

Non-Destructive 3-Way Adjustable Marseille & Coppo Hooks
System Details & Specs
SYS-FLAT

Ballasted Flat Roof

Concrete & Membrane Roofs

Secured safely by concrete pavers without drilling roof membranes, featuring wind tunnel optimized rear deflectors to lower ballast requirements.

Zero Penetration East-West & South Tilt Wind Tunnel Tested
System Details & Specs
SYS-GROUND

Ground Mount System

Utility-Scale Solar Farms

High-yield aluminum purlins, diagonal braces, and module clamps designed for driven ramming piles or concrete block ground foundations.

Ramming & Concrete Post High Strength 6005A-T6 Fixed-Tilt & Dual Post
System Details & Specs
SYS-CARPORT

Solar Carport System

Commercial Parking Lots

Engineered architectural canopies providing shaded vehicle parking while generating clean energy, with integrated rainwater collection gutters.

Waterproof Drainage Compliant with French Loi EnR Single & Double Bay
System Details & Specs
SYS-BIPV

BIPV Façade System

Building Exterior Façades

Transforming commercial building building envelopes into active clean power generation surfaces with rear-ventilated aluminum substructures and concealed clamps.

Concealed Cassette Clamps Ventilated Rainscreen Architectural Anodizing
System Details & Specs
SYS-AGRI

Agri-PV System

Farmland & Greenhouses

Elevated structural mounting frames providing dual land use: agricultural crop cultivation beneath and clean solar power generation above.

High Clearance (3m - 4.5m) Tractor Accessible Crop Light Optimization
System Details & Specs
SYS-FLOAT

Floating PV (FPVS)

Dam & Water Reservoirs

Lightweight marine-grade aluminum mounting structures engineered for HDPE floating pontoons on hydro reservoirs, irrigation ponds, and treatment basins.

Marine Anodized 20µm Wave-Flexible Joints Low 5°-12° Aerodynamics
System Details & Specs
SYS-MEMBRAN

Lightweight Membrane System

TPO / PVC / EPDM Membrane

Hot-air welded directly onto commercial TPO and PVC roofing membranes, eliminating heavy concrete ballast and solving structural load limits on logistics hubs.

Zero Ballast Required Hot-Air Weldable Ultra-Light 6-9 kg/m²
System Details & Specs
SYS-BALKON

Balcony & Micro-PV Kit

Balcony & Garden Walls

Pre-packaged adjustable aluminum mounting sets for residential balconies, railings, and boundary walls, enabling fast 15-minute DIY installation.

Plug & Play Hook 0°-30° Telescopic Tilt Microinverter Bracket
System Details & Specs
SYS-TRACKER

Solar Tracker Purlins

1P / 2P Solar Trackers

Engineered aluminum purlins and torque tube clamps absorbing continuous rotational torsion and dynamic wind oscillations on 1P and 2P solar trackers.

High Torsional Strength Torque Tube Clamps 6005A-T6 Purlins
System Details & Specs
SYS-SERA

Agro-Greenhouse System

Glass & Polycarbonate Greenhouses

Engineered aluminum profiles integrating solar modules directly into commercial glass and polycarbonate greenhouse roofs while managing light and water runoff.

Integrated Gutters PAR Light Transmittance Condensation Channels
System Details & Specs
SYS-FENCE

Solar Fence (Vertical PV)

Perimeter Fences & Farm Borders

Transforming property boundaries and field borders into clean energy generators with vertical 90° bifacial aluminum posts delivering morning and evening peak yields.

90° Vertical Mounting East-West Morning/Evening Peak Zero Land Loss
System Details & Specs
SYS-CORRUGATED

Corrugated Sheet System

Corrugated & Fiber Cement

Curved saddle brackets and stainless hanger bolts transferring loads directly into substructure purlins without cracking fragile fiber cement or Eternit roofing sheets.

Curved Saddle Brackets Anti-Cracking Geometry M10/M12 Hanger Studs
System Details & Specs
COMPARATIVE ENGINEERING ANALYSIS

Mounting Systems Technical Comparison Matrix

Select the optimal substructure according to building deck profile, membrane warranty constraints, tilt requirements, and wind/snow load zones.

Mounting System Compatible Roof / Decking Penetration Status Applicable Pitch Wind / Snow Resistance Details
Trapezoidal Metal Roof Single-skin sheet, purlin-supported industrial roofs Crown Fastened (EPDM Gasketed) 5° - 45° 160 km/h / 1.6 kN/m² Specs →
Sandwich Panel Roof 3/5-crown PUR, PIR & Rockwool sandwich panels Purlin Hanger Bolt (Non-Crushing) 5° - 45° 160 km/h / 1.8 kN/m² Specs →
Standing Seam (Non-Penetrating) Zinc, copper, aluminum, painted steel seam folds ZERO PENETRATION (Clamp Lock) 3° - 60° 180 km/h / 2.0 kN/m² Specs →
Clay & Concrete Tile Roof Marseille, Roman, Coppo, Braas tiles & slate No Tile Drilling (Rafter Hook) 15° - 50° 140 km/h / 1.5 kN/m² Specs →
Flat Roof Ballasted Concrete, bitumen, TPO, PVC flat commercial roofs ZERO PENETRATION (Paver Ballast) 10° / 15° (East-West / South) 160 km/h (Wind Deflector) Specs →
Utility Ground Mount Driven ramming posts, concrete blocks, open fields Bolted on Steel Rammed Columns 15° - 35° Fixed Tilt 180 km/h / 2.2 kN/m² Specs →
Commercial Solar Carport Single & double-bay parking lots, canopy frames Structural Foot Plate Anchoring 5° - 10° Watertight Gutters 160 km/h / 1.6 kN/m² Specs →
BIPV Architectural Façade Curtain wall framing, ventilated rainscreens Wall Anchors & Concealed Clips 90° Vertical Envelope 160 km/h Dynamic Suction Specs →
Agri-PV Agricultural System Farmland, orchards, vineyards, greenhouses High-Clearance Column Framework 10° - 30° Variable Tilt 160 km/h / 1.5 kN/m² Specs →
Floating Solar (FPVS) Hydro dams, irrigation ponds, water reservoirs Pontoon Pivot Joint Mounting 5° - 12° Low Tilt Wave & Wind Shear Tolerant Specs →
3-STEP ENGINEERING DECISION WIZARD

Find the Optimal Mounting Rail & Substructure in 3 Steps

Select your roof profile, module frame thickness, and purlin span to instantly view the Eurocode 9 certified mounting profile recommendation.

STATICS & METALLURGY RECOMMENDATION
Trapezoidal Sheet Mini Rail System (SYS-TRAPEZ)
Direct crown fastening with vulcanized EPDM seals for minimal dead load and 100% weather tightness.
Recommended Rail: 380mm Pre-Gasketed EPDM Mini Rail
Compatible Clamps: 30mm End Clamp + Spring Mid Clamp
Weatherproofing Seal: Dual-Layer Factory EPDM Strips
ENGINEERING GUIDE

4 Key Structural Decision Criteria for Solar Mounting

To ensure reliable 25+ year operation under dynamic wind gusts and cyclic snow loads, statics engineers evaluate four fundamental structural variables:

01. Roof Deck Profile

Trapezoidal sheet gauge, sandwich core density, or rafter pitch dictates whether direct-fix mini rails, hooks, or hanger bolts must be specified.

02. Static Load Zones

Local wind velocity (up to 180 km/h) and snow compression (EN 1991-1-3 / 1-4) determine section moment of inertia (Standard 40x40 vs Heavy 50x40).

03. Module Orientation

Portrait vs landscape layout and module clamping zones determine single-rail continuous runs vs cross-rail grid adapters.

04. Weatherproofing

Non-penetration mandates (Standing Seam Clamps, Ballasted Flat Roofs) preserve 100% building waterproofing warranties.

INTERACTIVE ENGINEERING ENGINE

Solar PV Mounting Materials & Bill of Materials Calculator

Configure your PV module count and roof profile to instantly generate required rail linear meters, mid/end clamps, fasteners, structural aluminum weight, and estimated export budget in EUR/USD.

ESTIMATED JOB SITE BOM

Generated Material Schedule

55.0 kWp 249 kg Aluminum
Structural Mounting Rail
Code 1680 • 40x40 T-Slot Solar Rail
231 Meters
39 Bars (6.00m)
Rail Splices & End Caps
Code 3232 Splice (200mm) + UV Caps
34 Pcs Splices
+ 8 Pcs End Caps
Inter-Module Mid Clamps
Code 2257 • 50mm Anodized 6063-T6
196 Pcs
1 Master Box (200)
Terminal End Clamps
Code 2258 • 30mm Frame Compatible
8 Pcs
Row Terminal Sets
Clamp Bolt & Nut Fasteners
A2 Stainless M8 Socket + Channel Nut
204 Sets
M8x35 Bolt + M8 Nut
Substructure Roof Fixings
Code 3378 • Slotted L-Foot with EPDM
193 Pcs
+ 193 Sets M10 Hardware
Grounding & Cable Routing
Stainless Bonding Clips + Cable Fasteners
196 Clips + 4 Lugs
200 Pcs Cable Clips
Estimated B2B Export Total (EXW Gebze) Wholesale Tier
€ 0
$ 0 USD
0% VAT on FTL/FCL Orders (Export Customs) * Master bundles & master carton packaging
Complete 12-Line Schedule & Product Codes (Show / Hide Table)

Request Wholesale Export Pricing & Project Bill of Materials

Submit your single-line diagram, layout DWG, or module schedule directly to our engineering desk. Receive static-verified BOM quantities, container loading plans, and formal factory pricing in EUR or USD within 24 hours.

Send Drawing via WhatsApp → Launch BOM Calculator
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